标签: 螺柱焊现场故障代码

  • 螺柱焊现场故障代码与报警

    welding is not permitted.

    解释: 启动焊接信号后无接触信号,导致无法焊接

    Cause: • No stud in collet.

    原因:  夹套里没有焊钉

    • Feeder without weld studs.

    送料器里没有焊钉

    • Stabilizer incorrectly set or contaminated.

    支撑脚或喷嘴调整不当或太脏

    • Weld circuit interrupted.

    焊接回路中断

    • Weld head fault (i.e. weld head got jammed).

    焊头故障(例如:焊头被卡住了)

    • Collet defective.

    夹持器损坏了

    Remedy: • Remove loading fault.

    措施: 排除送钉故障

    • Check adjusting of stabilizer.

    检查支撑脚或喷嘴的调整状态

    • Check welding circuit.

    检查焊接回路

    • Stud feeding.

    送一次钉

    • Repeat weld cycle.

    重复一次焊接

    • Replace collet.

    更换夹持器

    • Notify service engineer!

    专业人员处理

                                                                                                                            

    Fault 3: “Weld tool not in back position“

    故障 3 :焊头没有在焊接位置

    Explanation: Proximity switch for back position not configured, defective or power supply missing.

    解释:焊接位置的接近开关没有被盖住或接近开关被损坏或者没有电压

    Cause: • Drop in compressed-air supply.

    原因: 压缩空气供应气压不足

    • Cable package defective.

    管线总成损坏

    • Monitoring time after welding was exceeded.

    焊接之后的检测时间超差

    • Weld head defective.

    焊头损坏

    • Feeder defective.

    送料器损坏

    • Collet welded to work surface.

    把夹持器焊在工件表面了

    Remedy: • Check compressed air.

    措施:  检查压缩空气供应装置

    • Check cable package.

    检查管线总成

    • Check weld head – slide rail motion.

    检查焊头运动滑轨

    • Check or replace weld head.

    检查或更换焊头

    • Check feeder.

    检查送料器

    • Check feeder fuses F1-F3.

    检查送料器保险丝F1-F3

    • Reset fault.

    故障复位

    • Replace collet.

    更换夹持器

    • Notify service engineer!

    专业人员处理

                                                                     

    Fault 5: “Weld procedure sequence fault“

    故障 5 :焊接程序顺序故障

    Explanation: Due to a malfunction the weld sequence is not terminated correctly.

    解释:由于一个错误功能使焊接过程没有按照程序进行到底

    Cause: • Feeder or SMPS malfunction.

    原因:  送料器或电源故障

    Remedy: • Reset fault.

    措施:  故障复位

    • Check welding (if necessary repeat welding).

    检查焊接(重新焊接)

    • Notify service engineer!

    专业人员处理

                                                                                                                            

    Fault 6: “Program no selected“

    故障 6  缺少程序

    Explanation: The weld unit does not detect any program number.

    解释: 焊接单元不识别程序号码

    Cause: • Program no. is 0.

    原因: 程序号码为0

    • Transfer signal has not been set.

    没有设置接受信号

    • Data line defective.

    数据线被损坏了

    Remedy: • Customer interface (or interface program) must be verified.

    措施: 检查用户接口(或接口程序)是否编写

    • Notify service engineer!

    专业人员处理

                                                                                                                           

    Fault 7: “Program not active“

    故障 7  程序没有激活

    Explanation: The selected weld program is not active and therefore cannot be executed.

    解释: 由于被选择的焊接程序没有被激活,因此无法实施焊接

    Cause: • Weld unit incorrectly programmed.

    原因: 焊接单元程序编写错误

    • Fault customer control.

    用户控制端错误

    • Data line defective.

    数据线被损坏了

    Remedy: • Check weld program and activate or select an active weld program.

    措施:  检查焊接程序并激活或者选择一个已经激活的程序

    • Notify service engineer!

    专业人员处理

                                                        

    Fault 13: “SMPS: Lift fault“

    故障 13    电源:没有拉弧

    Explanation: Weld unit is unable to identify lift via measurement lines.

    解释:焊机通过它的测量线不能确定拉弧过程

    Cause: • Incorrectly sequence of lift movement.

    原因: 拉弧过程的顺序不正确

    • Weld conditions prohibit lift.

    焊接条件阻碍了拉弧

    • Cable package defective.

    管线总成损坏

    • Weld head defective.

    焊头被损坏

    • Defective feeder.

    送料器被损坏

    • Internal process cycle fault.

    设备内部运行故障

    Remedy: • Check weld conditions.

    措施: 检查焊接条件

    • Check weld head.

    检查焊头

    • Check feeder.

    检查送料器

    • Stud feeding.

    送一次钉

    • Check feeder connection.

    检查送料器连接线

    • Repeat weld cycle.

    重复一次焊接

    • Forced WC.

    启动焊接完成信号

    • Notify service engineer!

    专业人员处理

                                                               

    Fault 15: “Drop down timeout“

    故障 15  下落时间超时

    Explanation: Max. drop time was exceeded and welding was stopped.

    解释: 下落时间超出最大允许值,焊接被中断

    Cause: • Air gap incorrectly adjusted.

    原因: 间隙调整错误

    • Weld circuit resistance too high.

    焊接回路电阻过高

    • Measurement line-ground missing.

    没有连接地线测量线

    • SKK / PK defective.

    自动焊头或焊枪损坏

    Remedy: • Reset fault.

    措施: 故障复位

    • check measurement line (if necessary, reduce weld circuit resistance)

    检查测量线(降低焊接回路电阻值)

    • Check setting of SKK- / PK.

    检查自动焊头或焊枪状态

    • Notify service engineer!

    专业人员处理

                                                                                                                           

    Fault 16: “Open circuit, no arc“

    故障 16  空载焊接

    Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

    解释: 焊接过程中拉弧被断开,或焊接回路电流小于80A

    Cause: • Air gap too large.

    原因: 间隙过大

    • Gun was removed at the beginning of the weld.

    焊枪在开始焊接时被提起

    • Extremely impure work surface.

    焊接表面油污太多

    • Fault SMPS.

    电源故障

    Remedy: • Repeat weld cycle.

    措施: 重复一次焊接

    • Stud feeding.

    送一次钉

    • Check adjusting of the weld gun.

    检查焊枪的调整

    • Check welding conditions.

    检查焊接条件

    • Check work piece conditions.

    检查工件表面

    • Notify service engineer!

    专业人员处理

                                                                                                                        

    Fault 17: “Measurement line broken“

    故障 17  测量线中断

    Explanation: Measurement line signal not any longer detected.

    解释: 测量线信号没有被捕捉到

    Cause: • Measurement line broken or incorrectly connected.

    原因: 测量线损坏或连接错误

    • Reversed measurement line-ground and measurement line.

    地线测量线和测量线接反了

    • SOW power failure.

    和工件的接触电压中断

    • Weld line interrupted.

    焊接电缆中断